Product Description
Semi Automatic Soda plant
Juice Plant is designed and developed using latest technology support so as to provide for optimum fruit juice processing support. Further,the plant is so designed to take up small footprint as well as is also easy to manage.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.
To ensure quality, this juice plant is thoroughly tested on diverse parameters.Clients can avail these juice plants from us in several specifications as per their needs. Our offered product is made in accordance with the industry set guidelines by employing ultra-modern technology under the strict supervision of skilled professionals.
Technical specifications
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Automatic Grade
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Semi Automatic
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Speed
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120 JPH
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Production Capacity
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20 Liter
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Driven Type
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Electric
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Voltage
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220 V, 50 Hz
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Dimensions (LXBXH)
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10 x 2 x 7 feet
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Weight
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500 Kg (approx)
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Materials
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SS 304
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Features
- Precisely-designed
- Superior performance
- Reliable operations
- Providing for consistent performance support
- Use of quality components so as to assure of maximum productivity
- Offering economical usage
- Smooth functioning
- Require less maintenance
Applications
Our offered juice concentration plants are ideal for fruits such as pineapple,grapes, apple, mango and tomato.
Offered Fully Automatic Juice Plant Lines are well-equipped with different parts &components, which insure accurate & precise operational fluency. The machines are primarily employed in beverage filling operations. The functions of these are filling, sealing and bottle washing. Offered with an absolute automatic process, these are used for filling purified water, juices and mineral water.
Efficient Counter Pressure FillingThe filling system utilizes counter pressure technology, ensuring that carbonation is perfectly retained during bottling, thereby producing high-quality soda and soft drinks. Capable of handling 200ml to 2 litre bottles, the machine achieves a filling rate of 60-100 bottles per hour, meeting the demands of both small and large-scale production.
Advanced Gas Mixing & Temperature ControlAn integrated double stage gas mixing system offers precise CO2 blending, which is critical for consistent carbonation. The plant operates efficiently within a temperature range of 5C to 40C, supported by water chiller compatibility, ensuring optimal product quality regardless of environmental conditions.
Robust Construction and User SafetyManufactured with a heavy duty mild steel frame and stainless steel cladding, the SASP-100 is built to last. Safety features, including emergency stop and overload protection, safeguard operators during use, while corrosion-resistant materials maintain hygiene and extend longevity.
FAQs of Semi Automatic Soda Plant:
Q: How does the counter pressure filling system enhance soda quality?
A: The counter pressure filling system maintains carbonation by equalizing bottle and tank pressures during filling. This method reduces foaming and CO2 loss, resulting in consistently high-quality, fizzy soda and soft drinks.
Q: What bottle sizes are supported for filling operations?
A: The plant accommodates PET and glass bottles ranging from 200ml to 2 litres, providing flexibility for various product ranges and packaging requirements.
Q: Where is manual CIP cleaning applicable in this soda plant?
A: Manual CIP (Clean in Place) can be applied to all product-contact surfaces within the filling system, ensuring efficient cleaning and hygiene before batch changes or maintenance.
Q: What is the process for adjusting carbonation levels?
A: The integrated double stage gas mixing system enables precise control of CO2 blending. Users can adjust carbonation levels through the PLC-based control interface to match product specifications.
Q: When should operators perform cleaning and maintenance?
A: Regular cleaning should take place after each production batch and as part of scheduled maintenance routines. The manual CIP system and low-maintenance design facilitate timely upkeep, keeping downtime minimal.
Q: What safety features protect users during operation?
A: Key safety features include an emergency stop button and overload protection, which help prevent accidents and equipment damage, ensuring a secure working environment.
Q: What are the main benefits of using the SASP-100 soda plant in beverage industries?
A: The plant offers efficient, high-quality bottling, user-friendly controls, adaptability to different bottle types and sizes, robust safety features, and low operational costs, making it ideal for beverage manufacturing and food processing applications.